QD granule filling line into bottles
Functions
It is possible to individually develop a fully automatic packaging line for granular products in accordance with customer requirements. The entire line can be fully automated and intelligent without operator intervention, which can reduce personnel costs, increase productivity and effectively promote enterprise development.
Scope of application
Suitable for packaging canned foods, tea, nut mixtures, muesli, goji berries, candy, lozenges, candy sugar, cane sugar, seeds, popcorn, salt, seasonings, Sichuan pepper, dried fruits, freeze-dried foods, dried mushrooms, snacks, sauces, sesame seeds, baby food and other products; as well as seeds, rice, grains, black beans, red beans, coix, shiitake mushrooms, lilies, etc.; Chinese medicinal herbs such as codonopsis, chaga, angelica officinalis, astragalus, forsythia, etc.; pet food, canned cat food, dog food, compound feed, granular fertilizer, laundry detergent, laundry capsules, scented granules, cat litter and other products.
Technological process of the line
Can orientator → product feeding elevator → dosing and filling → cap feeding and capping machine → aluminum foil induction sealer → printing and labeling → automatic case former → automatic case packer → case sealer → packing machine.
Specifications
1.Suitable for a variety of PE plastic round containers, aluminum cans, paper tubes and other types of packaging, including special customized non-standard shapes. Designed for automatic dosed filling of bulk medicinal herbs with good fluidity.
2. The line has a high degree of automation, operates in a single cycle and meets GMP requirements. The operator places empty containers on the orientator, after which all processes are performed automatically: container orientation, material supply, weighing, filling, positioning, capping, labeling, production date printing and other operations. If necessary, the line can be additionally equipped with check scales, an automatic desiccant dispenser, a device for removing dust from the surface of the can, a working area for manual operations, a marking machine, an automatic device for installing soft lids, a table for accumulating finished products and other auxiliary equipment.
Equipment workflow
The operator manually loads empty cans into the rotary orientator. The packaged product is loaded into the vibrating hopper of a Z-shaped elevator. The elevator feeds the product to a multi-head combination weigher for weighing. The conveyor transports empty containers to the filling position and secures them. After filling, the cans pass through a surface dust removal device and then enter an automatic capping machine. After installing the main cover, the soft plastic cover is automatically installed. Next, the products are fed to a labeling machine to apply the label, after which they are manually placed into transport containers.
Equipment Features
1.Modern design, easy operation. Touch screen control system. All electrical components are manufactured by leading domestic and foreign manufacturers, which ensures low failure rates and minimal maintenance costs.
2.High level of intellectualization. Each piece of equipment is equipped with a control panel with an interface in Chinese. Self-diagnosis and alarm functions are implemented. The entire line runs synchronously and smoothly.
3.High efficiency: easy to operate, set up, clean and maintain. Low operating and service costs.
4.Control system based on human-machine interface (touch screen) and PLC controller of famous brands.
Equipment parameters
| Parameter | Meaning |
| Container diameter | 35–100 mm |
| Container height | 40–200 mm |
| Cap diameter | 15–100 mm |
| Packing range | 50–500 g |
| Dosing accuracy | ±0.3–1.5 g |
| Packing speed | 30–80 bottles/min |
| Power supply | 3P 380 V, 50 Hz |
| Compressed air | 0.6 m³/min, 0.6–0.8 MPa |
sealing
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Three-way seam
